Duration
1 day
Who Should Attend
To improve any production process, efficient and effective equipment need to be sustained at an optimum conditions. The equipment must be able to run smoothly with Zero Downtime and produce Zero Defect. Such a condition can only be achieved if a proper setup on plant maintenance is done. Today's megatronic equipment need an effective and efficient method of maintenance. Conventional Breakdown and Trial and Error method is not applicable in today's machines and equipment. We need a proper system of Plant Maintenance Practices to ensure Zero Breakdown for the machines. This will enhance our company’s profitability, competitiveness and economy growth.
Objectives
After Attending this session, participants should be able to:
- Establish a Machine and Equipment maintenance table to ensure Zero Breakdown for the machines.
- Implement the necessary action such as preventive maintenance, periodic maintenance items to improve the machine/process performances.
- Design checklist for proper maintenance for their machines.
Contents
- Introduction to Plant Maintenance.
- What is Plant Maintenance?
- Relationship between Maintenance and Production.
- Rules for Machine and Equipment Design.
- Different type of Maintenance.
- Breakdown Maintenance.
- Routine Maintenance.
- Corrective Maintenance.
- Preventive Maintenance.
- Predictive or Condition Based Maintenance.
- Productive Maintenance.
- Total Productive Maintenance.
- Value Added Maintenance Activities.
- Equipment & Machine Trouble Shooting Techniques.
- Observation of Undesirable Behaviors of Equipment & machines.
- Data Collection, Analytical & Ask Why 5 Times.
- Generate Alternative Solutions.
- Checklist for Implementation.
- Characterization of the equipment.
- Implementing & Running a Preventive Maintenance System.
- What, How, When and Who to maintain the equipment/machines.
- Monitoring the effectiveness of Maintenance Systems.
# Downtime tracking.
- Record the results.
- Analyze the results.
- Lessons learnt log book.
- Provide feedback loop to continuously improve the maintenance systems.
- Preventive Maintenance.
- Essence of Preventive Maintenance.
- Implementation of Preventive Maintenance.
- Preventive Maintenance Activities.
- Checklist to Clean, Inspect, Lubricate, Adjust and minor trouble shoot
machines.
- Improving the machine/equipment for easy maintenance.
- Maintenance cost tracking.
- Data recording and Machine behavior studies.
- Develop improvement plan for machine maintenance.
- Effects of Preventive Maintenance & Concluding Remarks.
- Tracking of improvement.
- Develop Maintenance Effectiveness Evaluation Plan.
- Set up your own implementation plan.
Training Methodology
This course will be conducted in the form of lecture, exercises and group discussion. Ample exercises will be given. Participants will involve in setting up to their own maintenance plan which will enhance their understanding and practical hand-on knowledge.
Who Should Attend
The target audiences include ALL Technical Executives, Technicians or any one who are interested to know or need to apply Maintenance Techniques.
Benefits from this course:
This course intends to bring the following benefits to all participants:
- Understand the history and evolution of maintenance methods.
- Develop a habit of value-added maintenance activities.
- Cultivate a root cause solving attitude.
- Develop a systematic approach of solving problems.
- Using the effective maintenance approach to drive down machine failure time and also to improve productivity.
- Perform maintenance job in a systematic and effective way.
- Making his job or contribution to his organization more significant.
Programme scope, delivery arrangements and suitability are confirmed during enquiry.