Duration
1 day
Overview
A Workshop that focus on the practical aspects of Implementing OEE to eliminate production losses due to machine utilization and maintenance efficiency.
We will define and identify losses in production and develop actions to overcome the losses. Thereby, we can further enhance the OEE performance of respective machine.
General Objectives
After Attending this session, participants should be able to :
- Appreciate the Benefit of "Full machine utilization - Zero Down Time"
- Apply the most effective and efficient methods in maintaining machines.
- Compute and analyze the OEE data.
- Develop necessary countermeasures to overcome the losses.
- Develop an effective OEE implementation plan, thereby working towards “Zero Loss” machines.
Contents
- What is production efficiency?
- Measurement of production efficiency using OEE.
- General definition of OEE
- Short cut way of computing OEE.
- Identify the losses components.
- Availability
- Performance rate
- Yield
- Exercise : Simple computation of OEE from your production process using short cut way and generic formula.
- Sixteen major losses that impede production efficiency.
- Seven Major losses that can impede equipment efficiency.
- Losses that can impede equipment operating rate.
- Five major losses that can impede human work efficiency
- Three major losses that can impede effective use of production resources.
- Loss Matrix Analysis application
- Comparison of Chronic Losses and Sporadic Losses.
- Characteristics of Chronic Losses and Sporadic Losses.
- Implication and effect of Chronic and Sporadic Losses.
- Method of identifying defective modes with relation to machine modules or parts.
- Application of stratification matrix to study for root causes
- Develop countermeasures/technical solution to eliminate machine failures or machine induced product failures.
- Concept of improvement.
- Basic concepts of improvement, Restoration and Minor defects.
- Concept of ideal condition.
- Alignment, Adjustment and Regulation.
- Pursuit of Skills.
- Establishing OEE Improvement Teams.
- Implementation of OEE improvement activities and Master plan
Training Methodology
This course will be conducted in the form of lecture and group discussion in an informal manner. Participants will be involved during the course through out the course. Participants will also draft out a suitable implementation plan for their organizations at the end to the session. Appropriate training video will be used in this session. If possible, we will arrange a hands on session will be beneficial to all participants.
Who Should Attend
The target audiences include ALL supervisors, Executives, Engineers and Managers from Maintenance, Engineering, Facility. This course is particular useful for companies aiming to improve productivity and also machine utilization to achieve a more profitable and efficient operation as well as transforming the work force culture.
Programme scope, delivery arrangements and suitability are confirmed during enquiry.