Duration

2 days

OVERVIEW

A Workshop that focus on the practical aspects of Implementing “Basic Three Pillars” of Total Productive Maintenance to achieve maximum machine utilization or "Zero Machine Downtime". This workshop intends to explore the local environment and culture of implementation for successful TPM. Hence, enable the improvement in both productivity, quality and profitability. In line with IATF 16949 Clause 8.5.1.5. requirements we will focus on OEE, MTBF, MTTR measurement, application and improvement

OBJECTIVES

After attending this session, participants should be able to:

Understand IATF 16949 Clause 8.5.1.5 TPM requirements.
Appreciate the Benefit of “Full machine utilization – Zero Down Time”.
Establish the measurement system and analysis for OEE, MTBF and MTTR
Apply the most effective and efficient methods in maintaining machines
Establish the necessary Plant Maintenance skills in their organizations
Establish the implementation plan for TPM in their organization to fulfill IATF 16949 requirements.

COURSE OUTLINE

A workshop that focus on the practical aspects of Implementing Total Productive Maintenance to achieve maximum machine utilization or “Zero Machine Downtime”.

This workshop intends to explore the local environment and culture of implementation for successful TPM, apart to fulfill IATF 16949 requirements. Hence, enable the improvement in both productivity, quality and profitability.

General overview of IATF 16949 Clause 8.5.1.5 TPM, efficiency and major equipment losses.
Definition and computation of OEE, MTBF and MTTR, Overhaul etc.
Jishu hozen/autonomous maintenance – 7 steps
Kobetsu kaizen/individual improvement – engineering / technical involvement
Hinshitsu hozen/quality maintenance
Planned maintenance – corrective, preventive & predictive
Initial flow control (production & equipment)
Education and skill training
Office TPM

METHODOLOGY

This course will be conducted in the form of lecture and group discussion in an informal manner. Participants will be involved during the course through out the course. Participants will also draft out a suitable implementation plan for their organizations at the end to the session.

WHO SHOULD ATTEND

The target audiences include ALL supervisors, Executives, Engineers and Managers from Quality, Process, Planning and Production. This course is particular useful for companies aiming to improve productivity and also machine utilization to achieve a more profitable and efficient operation as well as transforming the work force culture

Programme scope, delivery arrangements and suitability are confirmed during enquiry.