Duration
1 day
Introduction
Failure modes and effects analysis (FMEA) is a step-by-step approach for identifying all possible failures in a design, a manufacturing or assembly process, or a product or service. This course follows a step-by-step method for conducting FMEA. Each participant will have the opportunity to develop all the elements of a Design and Process FMEA. Participants will learn how to assess risk and determine the levels of risk that trigger mitigation actions.
Course Highlights
- Process FMEA
- Key elements of FMEA
- Fishbone diagram analysis
Target Audience
Quality Engineers, Process Engineers, Manufacturing Engineers
Course Outline
Topic 1: Introduction to FMEA
- What is FMEA
- Why FMEA
- Benefits of FMEA
- Type of FMEAs
Topic 2: Design FMEA (DFMEA)
- Failure Mode
- Failure Effect
- Failure Cause
- Current Control
- Severity, Occurrence, Detection
- Compute Risk Priority Number (RPN)
- Recommended Actions
Topic 3 : Process FMEA (PFMEA)
- What is Process FMEA
- Difference between DFMEA & PFMEA
- PFMEA Templates and Examples
- Fishbone Diagram Analysis
- Activity: PFMEA and Fishbone Diagram
Topic 4: Process Control Plan
- What is Process Control Plan (PCP)
- PCP Template and Examples
- PCP Sections
- Poka Yoke
- Activity: PCP
Programme scope, delivery arrangements and suitability are confirmed during enquiry.