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EIEIO / AUTOMATION & EMERGING TECHNOLOGY

DMAIC based on 6 Sigma Tools and Techniques

Course outline

2 days
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Duration

2 days

Course Description

A Workshop that focus on the Application of tools and techniques to achieve the desirable results through DMAIC approach. . It covers the entire tools overview and method and approach to apply these tools in proper and correct manner. Under each step of DMAIC, the relevant tools will be discussed in approach of application but not the full details. Full details should be covered in their respective basic training. The workshop will help the participants to complete their projects in an appropriate approach and deliver the desirable results.

Target Audience

All Personnel involve in R & D, Quality, Production and Process who are involved in 6 sigma implementation.

Objectives

This session enable the participants to :

  • Understand the appropriate 6 Sigma tools to be used in the right platform and phases of DMAIC.
  • Apply the 6 sigma tools correctly.
  • Complete the 6 sigma improvement project with proper reference to DMAIC and deliver the desirable result
  • Truly understand and adopt the DMAIC approach in improvement projects.

Contents

A. Overview of 6 Sigma Quality.

  • 1. What is 6 sigma quality all about?
  • 2. Concepts of 6 Sigma Quality
  • 3. Measurement for 6 sigma quality.
  • 4. DMAIC approach in problem solving or quality improvement.
  • 5. Business needs.

B. Define.

  • 1. Project Definition & Selection.
  • 2. Application of data stratification to identify appropriate project to work on.
  • 3. Statistics for Understanding and Implementing Six Sigma
  • 4. Application of Minitab software for statistical analysis

C. Measure.

  • 1. What is the capability of the process?
  • 2. Method of measuring process capability.
  • 3. Overview of application of appropriate tools such as :
  • Process Mapping
  • Cause and Effect Diagrams
  • FMEA
  • Process Capability/Z-Score
  • Measurement Systems Analysis

i. Attribute

ii. Variable

D. Analyze.

  • 1. Where and When the defect occur?
  • 2. Finding root cause(s) to problem
  • 3. Overview of analytical tools:
  • Graphical Data Analysis
  • Confidence Intervals

i. Means

ii. Standard Deviation

iii. Proportions

  • Hypothesis testing

a. Means

b. Standard Deviation

c. Proportions

  • ANOVA application

E. Improve.

  • 1. How can process capability be Six Sigma?
  • 2. What are the vital factors?
  • 3. Overview on applicable tools:
  • Design of Experiments

a. Introduction

b. Factorial Design & DoE Results and Interpretation

F. Control.

  • 1. What control can be put in place to sustain the gain/improvement?
  • 2. Overview of Control Methods:
  • Control Charts

a. Attribute Control Charts

b. Variable Control Charts

  • Control of Inputs
  • Project Closure

H. General Discussion.

  • 1. Case study on DMAIC application.
  • 2. Q & A

Course Methodology

The course will be conducted in the form of Workshop, Lectures, Case studies, with particular references made to current or future projects from the participants. These projects will be used as examples for the training.

Programme scope, delivery arrangements and suitability are confirmed during enquiry.