DURATION
2 Days
INTRODUCTION
The first edition of IATF 16949 which refer to as “IATF 16949” is the revised automotive quality management system standard developed by the International Automotive Task Force (IATF). This revised standard IATF 16949 cancels and replaces ISO/TS 16949:2009.
IATF 16949:2016 will bring significant changes, including the new high level structure of ten-clause structure to ISO 9001:2015, modified, deleted and additional automatic sector-specific requirements by IATF. All companies certified according to ISO/TS 16949 standard require having a successful transition audit to IATF 16949:2016 by 14 September 2018 at the latest date.
This training provides guidance on transition timing requirements, transition audit requirements, IATF 16949:2016 key changes, benefits of implementing IATF 16949:2016 and overview requirements of IATF 16949:2016 requirements. This course will provide participants the understanding of IATF 16949:2016 requirements and Internal Audit method in order to evaluate the implementation, suitability and effectiveness of IATF 16949:2016 Automotive Quality Management System.
Ultimate focus is placed on the Internal Audit to allow participants to experience the workshop of internal audit and to verify the effectiveness of Automotive Quality Management System for continual improvement.
A clear with detailed audit program will be discussed follow by workshop to ensure the participants understanding for IATF 16949:2016 internal audits. Procedure for planning and constructing internal auditing is fully emphasized in this training.
OBJECTIVES
At the end of the programme, the participants will be able to:
- Understand IATF 16949:2016 transition timing requirements
- Understand IATF 16949:2016 transition audit requirements
- Know the benefits of implementing IATF 16949:2016 automotive sector Quality Management System
- Understand the IATF 16949:2016 key changes
- Understand the overview requirements of IATF 16949:2016
- Know to conduct gap analysis to align to IATF 16949:2016 QMS requirements
- Understand the overview requirements of IATF 16949:2016
- Understand Auditor Competency, Terms and Types of Audit
- Understand the 5 stages and activities OF internal audit
- Constructing IATF 16949:2016 Automotive Quality Management System Internal Audit
TRAINING METHODOLOGY
This course will be conducted in the form of lecture, exercises and workshop. Each stage is discussed and practical applications exercises will be given.
TARGET AUDIENCES
The target audiences include lead auditor and all internal auditors.
Personnel interested in the techniques of conducting Internal Audit for IATF 16949:2016
COURSE OUTLINE
- Introduction to IATF 16949:2016
- What is IATF 16949
- IATF 16949:2016 Transition Timing Requirements
- IATF 16949:2016 Transition Audit Requirements
- Benefits of Implementing IATF 16949:2016 Quality Management System
- IATF 16949:2016 Key Changes
- Risk-Based Thinking
- Integration of Customer-Specific Requirements
- First and Second Party Auditor Competency
- Product Safety
- Manufacturing Feasibility
- Warranty Management
- Development of Product with Embedded Software
Overview Requirements of IATF 16949:2016 Structure Requirements
- Context of Organization
- Leadership
- Planning of Quality Management System
- Support
- Operation
- Performance Evaluation
- Improvement
ISO 9001:2015/ IATF 16949:2016 Requirements
- Context of Organization
- Leadership
- Planning of Quality Management System
- Support
- Operation
- Performance Evaluation
- Improvement
Internal Auditor Key Awareness
- Definition of Process and Process Approach
- Process Approach Model
Auditor Competence, Audit Fundamental and Type of Audit
- Auditor Competence
- Auditing Types
- Audit Management
Stages of Internal Audit and Activities
- Audit Planning
- Audit Preparation
- Conduct on Site Audit
- Audit Review
- Audit Reporting and Follow Up
IATF 16949:2016 SI (Sanctioned Interpretation)
- 3.1 Terms and definitions for the automotive industry
- 4.4.1.2 Product safety
- 5.1.1.2 Process effectiveness and efficiency
- 6.1.2.3 Contingency plans
- 7.1.3.1 Plant, facility, and equipment planning
- 7.1.5.3.2. External laboratory
- 7.2.3 Internal auditor competency
- 7.5.1.1 Quality management system documentation
- 8.3.3.3 Special characteristics
- 8.4.2.1 Type and extent of control – supplemental
- 8.4.2.3 Supplier quality management system development
- 8.4.2.4 Supplier monitoring
- 8.7.1.1 Customer authorization for concession
- 8.5.6.1.1 Temporary change of process controls
- 9.2.2.2 Quality management system audit
- 9.3.2.1 Management review inputs – supplemental
- 10.2.3 Problem Solving
Programme scope, delivery arrangements and suitability are confirmed during enquiry.